Features of Pharmaceutical Spray Dryer
The technology of FANQUN pharmaceutical spray dryer for instantly drying liquid medicine into powder is both efficient and safe and sterile. Order now and choose the FANQUN solution that suits you best!
- The extremely short drying time effectively protects the activity of heat-sensitive drugs.
- Directly convert liquid medicine into dry powder particles.
- Active design of product particle size, shape, etc. is achieved by precisely adjusting parameters.
- Fully sealed and clean design, with sterilization function, meeting GMP production standards.
- High-efficiency automated continuous operation is suitable for large-scale manufacturing.
ZLPG series Pharmaceutical Spray Dryer
Features of ZLPG series Pharmaceutical Spray Dryer
- Tower body has jacket of cool air,
- Tower body is equipped with automatic vibration and beating device;
- Tower body and pipe line have cleaning hole and sewage discharge hole that can open quickly;
- Automatic feed tank controlled by constant temperature;
- Accompanied parts of high pressure washing tower;
- The parts that can contact with raw material are made of stainless steel fully;
- The collecting of raw material adopts two grade cyclone duster or one-grade cyclone duster and one-grade damp duster;
- The fine product can be transformed automatically, clean, continuous;
- Equipped with air sweeping device.
It is widely use in pharmaceutical,health protection, foodstuff and biological produtindustry, extract of traditional Chinese medicine and plant, essence, flavor, amino acid,coffee and so on.
A vacuum drying laboratory spray drying equipment with 220V and an air intel temperature of 30-300 degree Celsius.
A custom size and dimension and custom heating method pharmaceutical spray dryer machine with high drying efficiency.
A high quality stainless steel material automatic closed-loop spray drying machine with custom heating method with a low energy consumption feature.
A 15kW power pharma application centrifugal spray drying machine with 220-450V and a 180-300 degree Celsius intel operating temperature.
An automatic industrial spray drying machine with a high drying capacity and an electrical heating method.
An easy to operate and automatic small scale spray drying machine with 3.5kW power and a 220V that can absorb up to 1000-2000mL of water per hour.
A vacuum spray drying equipment with 220V and a 5500w power that has a high safety level feature and is made of high quality stainless steel material.
A high quality stainless steel material automatic spray drying machine with filter that has an electric heating method and a 220V and 4.5kW power.
- Our Factory
- Technical Parameters
| Model | ZLPG-25 | ZLPG-50 | ZLPG-80 | ZLPG-100 | ZLPG-150 | ZLPG-200 | ZLPG-300 |
| Evaporated amount of moisture (kg/h) | 25 | 50 | 80 | 100 | 150 | 200 | 300 |
| Treated amount of raw material liquid (kg/h) | 25~34 | 50~68 | 80~108 | 100~135 | 150~203 | 200~270 | 300~406 |
| Output of finished product (kg/h) | 4.8~7.2 | 9.2~14 | 14.8~22.4 | 18.4~28 | 28~42 | 36.8~56.4 | 55~85 |
| Solid content of damp raw material (%) | 18~25 | ||||||
| Ratio of moisture of finished product (%) | 3~5 | ||||||
| Electric power (kW) | 63 | 99 | 132 | 153 | 204 | 246 | 330 |
| Heating source | Steam plus electricity | ||||||
| Collecting way of product and its efficiency | Two-grade cyclone cluster or one-grade cyclone cluster and one-grade damp dust collector, 95% | ||||||
| Automatic control meters and instruments | Indicator of temperature of hot air and humidity of air exhaust | ||||||
| Temperature of air in (℃) | 150~200 | ||||||
| Temperature of air out (℃) | 80~100 | ||||||
| Overall dimensions (mm) L | 7000 | 8000 | 9800 | 11000 | 12200 | 14100 | 15000 |
| W | 4000 | 5000 | 5700 | 6200 | 7000 | 7800 | 9000 |
| H | 5200 | 6500 | 7600 | 8100 | 9000 | 9850 | 11100 |
What is a Pharmaceutical Spray Dryer?
Pharmaceutical spray dryers are core drying equipment in the pharmaceutical industry. The FANQUN pharmaceutical spray dryer atomizes liquid medicine into tiny droplets and makes them come into instant contact with hot air, thereby rapidly evaporating the moisture and obtaining the dried powder you need.
This drug drying technology is particularly suitable for heat-sensitive antibiotics, traditional chinese medicine extracts and biological products. It can achieve continuous production in a closed and clean environment, which at the same time effectively retains the activity of drugs, and fully comply with the GMP standards for drug production.
The Working Principle of the Pharmaceutical Spray Dryer
- Step 1: The liquid medicine is conveyed to the atomizer of the dryer through the feed pump and is dispersed into countless tiny droplets, thereby sharply increasing its overall surface area.
- Step 2: Clean hot air that has been efficiently filtered and heated is introduced into the dryer and thoroughly mixed with the atomized droplets in the tower. The huge surface area enables the water in the droplets to undergo rapid heat exchange with the hot air, and the water evaporates quickly.
- Step 3: The dried solid particles are separated from the airflow at the bottom of the drying tower by gravity and centrifugal force, forming the final product. The exhaust gas containing a small amount of fine powder is finely purified by the end filter before being discharged.
The key parameters of the entire process, such as the intake air temperature, flow rate, atomization speed, and pressure, are all precisely monitored and regulated by an automated PLC control system to ensure the stability of your pharmaceutical process and the consistency of product quality, which fully complies with pharmaceutical production standards.
Features and Advantages of FANQUN Pharmaceutical Spray Dryer
Instantaneous Drying
The drying process of our pharmaceutical spray dryer is extremely rapid, which keeps the temperature of the drug materials low during the drying process. This can minimize the decomposition or inactivation of heat-sensitive drug components such as antibiotics, enzymes, and plant extracts due to prolonged heating, which is particularly suitable for the production of high-value, heat-sensitive drugs.
Fast Forming Speed
Our pharmaceutical drying process can rapidly transform your liquid raw materials into dry powder, and the final product obtained is usually spherical particles with good fluidity. This particle has a porous and loose structure and excellent instant solubility, which is very beneficial for your subsequent pharmaceutical processes such as mixing, tablet pressing or capsule filling, greatly simplifying your production process.
Controllability
By precisely adjusting key parameters such as the atomizer type, inlet air temperature, wind speed and feed rate, you can control the particle size distribution, particle shape, moisture content and bulk density of the final product.
Safety
Our pharmaceutical spray dryer is designed in full accordance with the requirements of Good Manufacturing Practice (GMP) for pharmaceuticals. It is made of stainless steel, with a sealed system and sterilization function. At the same time, it uses clean hot air, which can effectively prevent contamination and cross-contamination, ensuring the safety of your entire drug production process.
Integrated Automated Production
The FANQUN pharmaceutical spray dryer integrates multiple steps such as concentration, drying and crushing into a continuous automated process, which can directly turn liquid into powder with good fluidity and excellent instant solubility. This not only simplifies the process and enhances your production efficiency, but also is more conducive to your subsequent manufacturing.
The Main Applications of Pharmaceutical Spray Dryers
Heat-Sensitive Drugs
Spray drying can gently and quickly remove solvents, which can effectively protect the activity of drugs and obtain powders with good physical stability and ease for subsequent processing. It is highly suitable for the production of heat-sensitive raw materials such as antibiotics, hormones and vitamins.
Traditional Chinese Medicine
Our pharmaceutical spray dryer can dry the extract of traditional Chinese medicine into uniform powder. This not only greatly retains the volatile and heat-sensitive active ingredients, but also results in powder with better solubility, making it more convenient for the subsequent preparation of granules, tablets and capsules.
Biological Agent
In the field of biopharmaceuticals, spray drying can be used to prepare inhalable powders, probiotics and other products. By transforming active substances into specific forms, it can achieve pulmonary administration, which not only enhances bioavailability and controls drug release, but also masks unpleasant odors.
Sterile Raw Materials
Aseptic spray dryers are key equipment for producing aseptic raw materials for injection. They complete the drying process under aseptic conditions throughout, which meets your high-level pharmaceutical quality requirements. In addition, its closed-loop circulation system can safely handle formulations using organic solvents such as ethanol, recover solvents and prevent explosions.
FANQUN, as a well-known enterprise in China’s drying industry, is committed to the research and development of drying, pharmaceutical, chemical, food and other equipment. It is one of the largest drying equipment manufacturers in China with the most complete product range and the highest quality.
The FANQUN pharmaceutical spray dryer can instantly dry the liquid medicine into the powder you need. Its high efficiency and aseptic design help you achieve subsequent processes such as preparing capsules or tablets. If you need a pharmaceutical spray dryer, FANQUN is your ideal choice.
If you have any other questions about FANQUN dryers, please feel free to contact us at any time.
You can precisely adjust the atomizer parameters, intake air temperature and feeding and discharging rates to control the particle size distribution, particle morphology and bulk density of the product, ensuring that the final powder meets your tabletting or filling requirements.
No. Our pharmaceutical spray dryer can instantly dry your materials while maintaining a low temperature, which can retain heat-sensitive and volatile components to the greatest extent and ensure the activity of your products.
By optimizing the hot air circulation system, we ensure your high-efficiency production while minimizing the energy consumption of the spray dryer to the greatest extent and significantly reducing your costs.
Our equipment can handle a wide range of material properties. By optimizing the atomization system and the pretreatment of the material liquid, it can effectively handle materials with high viscosity or high solid content, ensuring stable atomization and drying effects.
The professional aseptic spray dryer is equipped with an advanced filtration system and a fully enclosed aseptic design, which fully meets GMP aseptic production standards and is suitable for your active pharmaceutical ingredient production.
